Gas in my face...
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AR15/M16 Gas in my face...

You are shooting an AR15/M16 rifle with a suppressor on it.  You notice that after every shot you take a breath and in comes a bunch of noxious gases.  They are not friendly smelling either.

Q: What do you do?

A1: You can buy a expensive special gas reducing charging handle and install it on your firearm.

or

A2: You can use the trick that a high-power shooter passed on to me.  It is inexpensive and easy to do.

You will use GE Silicone II black caulk to create a seal to fill in the void where the gases emit from the charging handle/back upper area!

Your goal is to get the caulk to adhere to the charging handle only.

  1. Get some GE black Silicone II caulk
  2. Get some wax - bees wax works best
  3. Degrease the areas where you are going to put the caulk and wax.  You want the wax to adhere well enough to keep the caulk from adhering.  You also want the caulk to adhere to the charging handle and no where else.
  4. Take the wax and put it where you do NOT want the GE Silicone II black caulk to adhere.
    This would include the face of the upper, where the charging handle is close to meeting.  Under this upper area (top of charging handle) where the charging handle slides into upper by a 1/2" or so - the caulk will try to go under the upper and charging handle when you push the charging handle in place with the caulk.
    Wax EVERY place where caulk might go and you do not want it to.  
  5. Once the caulk is set and "dried" you can trim it where needed.  Read the instructions for drying off of caulk container.  Having a little extra caulk that is higher than the charging handle is no big deal and can easily be trimmed off with a sharp knife.
  6. Pull the charging handle back a couple inches.
    Make sure you have put some wax on the charging handle where you do not want it to adhere - mainly the part of the charging handle under (inside) the upper.
  7. Put enough caulk in the top back of the charging handle that will almost meet the upper so that you will have to trim the top of the caulk flat and so that it goes a little around the sides of the upper, that you waxed.
    You want the caulk on the charging handle to meet up with the upper, to create a tight seal.
  8. Push the charging handle in slowly until it "clicks."  Do not push it any further, as doing so would create a gap between the charging handle and the upper, once it has dried.
  9. Let set required time, pull charging handle back slowly and check your work.  Have a knife handy to trim off any caulk that tried to attach where it should not have.
  10. Trim ay excess caulk - but not too much so you will reduce the seal between the upper and charging handle.  Trim flush with top of charging handle.
  11. If you messed up, clean it up the best you can and do it again.
    Remember your goal is to create a seal between the upper and the charging handle so the gas blow back does not seep out the back of the upper.
 

Last update: 9/7/2002

 

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Last modified: March 21, 2007